Case Study: PT Papandayan Cocoa Industries (Barry Callebaut), Bandung
Introduction: Energy Efficiency in Industrial Cooling
As energy costs rise and sustainability becomes a priority, industrial manufacturers are increasingly seeking high-efficiency, low-carbon cooling solutions. In Indonesia, BROAD Indonesia Oil-Free Chiller technology has emerged as a reliable solution for industries aiming to reduce electricity consumption while maintaining stable and precise cooling performance.
One successful implementation can be seen at PT Papandayan Cocoa Industries (PCI), part of Barry Callebaut, located in Bandung, Indonesia.
Project Background: Industrial Cooling Upgrade at Barry Callebaut Indonesia
PT Papandayan Cocoa Industries is a major cocoa processing company producing cocoa liquor, cocoa butter, and cocoa powder for both domestic and export markets. To support production expansion and ensure stable product quality, PCI continuously upgrades its utilities, including its cooling system.
After more than 20 years of operation, the existing air-cooled chiller system from Trane showed high electricity consumption and reduced efficiency. PCI therefore initiated a project to replace the old system with a more energy-efficient and future-ready solution.
BROAD Indonesia Oil-Free Chiller Solution
After evaluating several global chiller brands, PCI selected BROAD Indonesia Oil-Free Chiller due to its superior performance and lifecycle benefits.
Chiller Specifications
- Cooling Capacity: 300 TR
- Model: BCY90C-35/30-7/12-120-G1-B2
- Heat Source: Electricity
- Technology: Oil-Free Absorption Chiller
This BROAD chiller system was designed to deliver stable cooling while significantly reducing electricity usage compared to conventional air-cooled chillers.
Why PCI Chose BROAD Indonesia Oil-Free Chiller
PCI selected BROAD over well-known brands such as Trane and York based on several key advantages:
1. Superior Energy Efficiency
BROAD Oil-Free Chillers are engineered for low electricity consumption, helping industrial users achieve substantial operational cost savings.
2. Oil-Free Technology for Higher Reliability
The absence of lubricating oil reduces mechanical losses, improves heat transfer efficiency, and minimizes long-term maintenance risks.
3. Compliance with IE4 Motor Standards
BROAD systems meet IE4 high-efficiency motor standards, supporting PCI’s energy-saving and sustainability goals.
4. Advanced Control Systems
The system is equipped with:
- ATCS (Automatic Temperature Control System)
- SCADA integration for real-time monitoring, data analysis, and operational optimization.
5. Strong After-Sales Support in Indonesia
BROAD Indonesia provides long-term local service support, ensuring fast response, spare parts availability, and system reliability throughout the chiller’s lifecycle.
Benefits for Industrial Applications
The implementation of the BROAD Indonesia Oil-Free Chiller at PCI delivers multiple benefits:
- Reduced electricity consumption
- Lower operational and maintenance costs
- Stable cooling for sensitive cocoa processing
- Improved system reliability and lifespan
- Support for corporate sustainability and carbon reduction targets
BROAD Indonesia: Trusted Partner for Industrial Chiller Solutions
With proven installations across food & beverage, manufacturing, and industrial sectors, BROAD Indonesia continues to support companies in achieving energy efficiency, operational excellence, and sustainable growth.
The successful project at PT Papandayan Cocoa Industries (Barry Callebaut) demonstrates how BROAD Oil-Free Chiller technology is a future-ready solution for industrial cooling challenges in Indonesia.